Leave A Message
If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.
This analysis system is used for cleanliness testing of automotive component samples. It can automatically count and analyze the type, size, and quantity of contaminant particles on the filter membrane, and classify them by size grade.
It meets the specification requirements for component cleanliness testing of powertrain plants such as VDA19, ISO16232, NAS1638, ISO4406, ISO4407, as well as those of Volkswagen, BMW, Ford, Mercedes-Benz, General Motors, etc. It can issue standard data reports compliant with the above specifications and has the capability to customize data reports.
| Description |
Brand and Model:
-Brand:XIENS
-Model:SinAPC15A Technical Cleanliness Inspection System
Purpose of the Device:
-Used to count and analyze the type, size, and quantity of contaminant particles on the filter membrane, and classify them by size grade.
Equipment Component:
-Japanese Olympus SZX7 high-depth-of-field microscope
-Motorized High-precision Scanning Stage
-High-definition Imaging System
-Technical Cleanliness Software
-High Performance Computer
Part Peformance:
-Japanese Olympus SZX7 high-depth-of-field stereomicroscope (for detecting particles ≥15μm) provides customers with more comprehensive solutions with excellent imaging performance and comfortable operating experience.
-Repeat accuracy of X and Y axis fully automatic control scanning stage≤1μm; Stroke: 80mm*60mm; Maximum speed≥100mm/s; Minimum step size: ≤200nm.
-HD color CMOS camera with USB 3.0 interface possess accuracy of 0.5μm/pixel, actual pixels of 2.3 million, High frame rate of 40 frames/second and fast capture speed without lag.
-Professional cleanliness analysis software features streamlined and simplified processes; with functions such as seamless stitching technology, repeated positioning of each particle, full image browsing, particle statistics, automatic evaluation, and one-click export of professional reports, ensuring high efficiency, accuracy and reliability.
-Operating system: Windows 10/64-bit operating system is featured and the computer hardware configuration is not lower than: CPU-I7 octa-core, 1TB HD, 16GB memory, 1TB hard disk, 21.5-inch HD display.
| System Composition |
|
SinAPC15A Technical Cleanliness Inspection System |
||||
|
Number |
Name |
Model |
Manufacture |
Quantity |
|
1 |
Microscope Main Unit |
SZX7 |
Olympus |
1 |
|
2 |
Motorized Scanning Stag |
Xiens |
XIENS |
1 |
|
3 |
Cleanlines Software |
Aclean |
XIENS |
1 |
|
4 |
Computer |
DELL |
Dell |
1 |
|
5 |
Camera Interface |
0.63X |
Olympus |
1 |
|
6 |
Camera |
SC230A |
XIENS |
1 |
|
7 |
Filter Membrane Holder |
AClean-CZ |
XIENS |
1 |
|
8 |
Fixture Positioning Block |
Sience |
XIENS |
1 |
|
9 |
Scale |
0.01mm |
XIENS |
1 |
|
10 |
Particle Labeled Slide |
OPTO |
XIENS |
1 |
|
11 |
Automatic Polarization |
Xiens-PL |
XIENS |
1 |
| Particle Extraction Steps |
1. Use a beaker/measuring cup to take a certain amount of liquid from the water tank of the cleaning equipment (or flushed from the pipeline);
2. Place the collection filter membrane into the suction filtration device;
3. Turn on the negative pressure pump, pour the liquid in the beaker into the suction filtration device for suction filtration. After suction filtration, a small spray bottle is used to rinse the measuring cup and suction flask to thoroughly collect the retained particles.
| Particle Extraction Devices |
|
Technical Parameter |
|
SinAPC15A Technical Cleanliness Inspection System |
|||
|
1 |
Microscope |
Olympus |
Olympus (Japan) SZX7 High-Depth-of-Field Stereomicroscope |
|
2 |
Optical system: Parallel light (with polarized light and brightfield observation modes) |
||
|
3 |
Zoom ratio: 7:1 |
||
|
4 |
Optical magnification: 0.8-5.6x Pixel magnification: approximately 450x |
||
|
5 |
Camera |
Sony IMX174 |
CMOS Sensor |
|
6 |
Effective pixels: 230W |
||
|
7 |
Interface type：USB3.0 |
||
|
8 |
Resolution: 1920 × 1200 |
||
|
9 |
Pixel size: 5.6*5.6μm |
||
|
10 |
Resolution: 0.5um/pxi |
||
|
11 |
Frame rate：40 frames |
||
|
12 |
Light Source |
XIENS |
Industry-unique dual polarization (Patented Technology, Patent No.: CN22150999U) |
|
13 |
Fully automatic polarization switching |
||
|
14 |
Software automatic control |
||
|
15 |
Motorized Platform |
Axioscope7 |
X, Y-axis fully automatic control scanning stage: Repeatability ≤2μm; Stroke: 80mm*60mm; Maximum speed ≥100mm/s; Minimum step ≤200nm |
|
16 |
Particle Standard Slide |
Germany |
Model: opto |
|
17 |
Material: glass |
||
|
18 |
Number of particles: 224 (higher than 64 in the industry) |
||
|
19 |
Maximally simulate the actual morphology of particles Particle shapes: circular, hollow circular, elliptical, rectangular, S-shaped, etc.; not a single straight line |
||
|
20 |
Computer |
DELL |
Operating system: Windows 10/64-bit; computer hardware configuration not lower than: CPU-I5 octa-core, 1TB HD, 16GB memory, 1TB hard drive, 21.5-inch HD display |
|
21 |
Software |
Clean |
Professional cleanliness analysis software with functions including one-click operation, repeated positioning of each particle, particle statistics, automatic evaluation, one-click export of professional reports, etc., lifetime free upgrade |
|
22 |
Repeatability |
98% |
Repeatability ≥98% after scanning the filter membrane ten times |
|
23 |
Detection AccuRacy |
15um |
Actually measured to detect particles ≥15μm In accordance with VDA19.1 standard, it is recommended to analyze particles ≥15μm with a stereomicroscope (with a zoom ratio ≤16:1) |
|
24 |
Scanning Method |
Fully automatic |
One-click fully automatic scanning, automatic generation of particle data, and one-click report export |
|
25 |
Analysis Duration |
Fast |
For filter membranes with a diameter of 47/50mm, the time from a single analysis to result output is no more than 3 minutes |
This analysis system is used for cleanliness testing of automotive component samples. It can automatically count and analyze the type, size, and quantity of contaminant particles on the filter membrane, and classify them by size grade. It meets the specification requirements for component cleanliness testing of powertrain plants such as VDA19, ISO16232, NAS1638, ISO4406, ISO4407, as well as those of Volkswagen, BMW, Ford, Mercedes-Benz, General Motors, etc. It can issue standard data reports compliant with the above specifications and has the capability to customize data reports.
Read More
This analysis system is used for cleanliness testing of automotive component samples. It can automatically count and analyze the type, size, and quantity of contaminant particles on the filter membrane, and classify them by size grade. It meets the specification requirements for component cleanliness testing of powertrain plants such as VDA19, ISO16232, NAS1638, ISO4406, ISO4407, as well as those of Volkswagen, BMW, Ford, Mercedes-Benz, General Motors, etc. It can issue standard data reports compliant with the above specifications and has the capability to customize data reports.
Read More
IPv6 network supportedLeave A Message
Scan to Wechat/Whatsapp :
English
Français
Русский
Español
Português
عربي
Get A Quote