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SinAPC15A Technical Cleanliness Inspection System

SinAPC15A Technical Cleanliness Inspection System

SinAPC15A technical cleanliness inspection system is used for cleanliness testing of automotive component samples. It can automatically count and analyze the type, size, and quantity of contaminant particles on the filter membrane, and classify them by size grade.

It meets the specification requirements for component cleanliness testing standards such as VDA19, ISO16232, NAS1638, ISO4406, ISO4407 and so on. The metallic particles, non-metallic particles and fibers which larger than 15μm‌ can be identified in 3 minutes. The repetition accuracy is above 98% (membrane scanned repeatedly for 10 times).

Description

Brand and Model:

-Brand:XIENS

-Model:SinAPC15A Technical Cleanliness Inspection System

Purpose of the Device:

-Used to count and analyze the type, size, and quantity of contaminant particles on the filter membrane, and classify them by size grade.

Equipment Component:

-Japanese Olympus SZX7 high-depth-of-field microscope

-Motorized High-precision Scanning Stage

-High-definition Imaging System

-Technical Cleanliness Software

-High Performance Computer

Performance:

-Japanese Olympus SZX7 high-depth-of-field stereomicroscope (for detecting particles ≥15μm) provides customers with more comprehensive solutions with excellent imaging performance and comfortable operating experience.

-Repeat accuracy of X and Y axis fully automatic control scanning stage≤1μm; Stroke: 80mm*60mm; Maximum speed≥100mm/s; Minimum step size: ≤200nm.

-HD color CMOS camera with USB 3.0 interface possess accuracy of 0.5μm/pixel, actual pixels of 2.3 million, High frame rate of 40 frames/second and fast capture speed without lag.

-Professional cleanliness analysis software features streamlined and simplified processes; with functions such as seamless stitching technology, repeated positioning of each particle, full image browsing, particle statistics, automatic evaluation, and one-click export of professional reports, ensuring high efficiency, accuracy and reliability.

-Operating system: Windows 10/64-bit operating system is featured and the computer hardware configuration is not lower than: CPU-I7 octa-core, 1TB HD, 16GB memory, 1TB hard disk, 21.5-inch HD display.

 

System Composition

 

SinAPC15A Technical Cleanliness Inspection System

Number

Name

Model

Manufacture

Quantity

1

Microscope Main Unit

SZX7

Olympus

1

2

Motorized Scanning Stag

Xiens

XIENS

1

3

Cleanliness Software

Xiens

XIENS

1

4

Computer

DELL

Dell

1

5

Camera Interface

0.63X

Olympus

1

6

Camera

SC230A

XIENS

1

7

Filter Membrane Holder

AClean-CZ

XIENS

1

8

Fixture Positioning Block

Xiens

XIENS

1

9

Scale

0.01mm

XIENS

1

10

Particle Labeled Slide

OPTO

XIENS

1

11

Automatic Polarization

Xiens-PL

XIENS

1

 

Performance Features

1.The scanning and evaluation time for a single filter membrane should be controlled within 3 minutes (under the condition of a 3× objective lens, with a total magnification of no less than 250×).

 

2.The analysis can accurately distinguish metal particles, non-metal particles, and fibers, so as to have standard data basis for judgment.

 

3.The research-grade stereomicroscope with high depth of field, by virtue of its ultra-high depth of field and the new 4th-generation filter membrane clamping device, perfectly solves the problem of failure to capture all sharply focused images during scanning caused by the uneven surface of the filter membrane.

 

Technical Parameter

 

SinAPC15A Technical Cleanliness Inspection System

1

Microscope

Olympus

Olympus (Japan) SZX7 High-Depth-of-Field Stereomicroscope

2

Optical system: Parallel light (with polarized light and brightfield observation modes)

3

Zoom ratio: 7:1

4

Optical magnification: 0.8-5.6x

Pixel magnification: approximately 450x

5

Camera

Sony IMX174

CMOS Sensor

6

Effective pixels: 230W

7

Interface type:USB3.0

8

Resolution: 1920 × 1200

9

Pixel size: 5.6*5.6μm

10

Resolution: 0.5um/pxi

11

Frame rate:40 frames

12

Light Source

XIENS

Industry-unique dual polarization (Patented Technology, Patent No.: CN22150999U)

13

Fully automatic polarization switching

14

Software automatic control

15

Motorized Platform

Axioscope7

X, Y-axis fully automatic control scanning stage: Repeatability ≤2μm; Stroke: 80mm*60mm; Maximum speed ≥100mm/s; Minimum step ≤200nm

16

Particle Standard Slide

Germany

Model: opto

17

Material: glass

18

Number of particles: 224 (higher than 64 in the industry)

19

Maximally simulate the actual morphology of particles

Particle shapes: circular, hollow circular, elliptical, rectangular, S-shaped, etc.; not a single straight line

20

Computer

DELL

Operating system: Windows 10/64-bit; computer hardware configuration not lower than: CPU-I5 octa-core, 1TB HD, 16GB memory, 1TB hard drive, 21.5-inch HD display

21

Software

Clean

Professional cleanliness analysis software with functions including one-click operation, repeated positioning of each particle, particle statistics, automatic evaluation, one-click export of professional reports, etc., lifetime free upgrade

22

Repeatability

98%

Repeatability ≥98% after scanning the filter membrane ten times

23

Detection Accuracy

15um

Actually measured to detect particles ≥15μm

In accordance with VDA19.1 standard, it is recommended to analyze particles ≥15μm with a stereomicroscope (with a zoom ratio ≤16:1)

24

Scanning Method

Fully automatic

One-click fully automatic scanning, automatic generation of particle data, and one-click report export

25

Analysis Duration

Fast

For filter membranes with a diameter of 47/50mm, the time from a single analysis to result output is no more than 3 minutes

 

 

 

 

 

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