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Home Technical Cleanliness Extraction Machine

CLS900P VDA19.1&ISO16232 Component Cleanliness Analysis Cabinets

CLS900P VDA19.1&ISO16232 Component Cleanliness Analysis Cabinets

CLS900P extraction systems for technical cleanliness complied with ISO 16232 and VDA 19.1 standards is the most commonly used extraction method, which covers a large portion of the requirements for particle extraction from components.

CLS900P technical cleanliness cabinet with 900 * 700 * 800mm (L*W*H) operation chamber for midsized to large components, we customized the pressure-rinsing cleaning, spray cleaning, side wall spray self-cleaning, membrane sample preparation, online filtration and recovery of cleaning agents, and circulating fine filtration functions into one cleanliness cabinet to make particle extraction work easy.

Description

Model

-CLS900P

Purpose of the device

-Used for cleaning and extracting particles from components.

Equipment principle

-Wet extraction: Using a specified liquid medium, flushing the surface of components with a standard nozzle within a set pressure range to separate solid particles from the components, which are then collected on the detection filter membrane.

Equipment advantages

-The equipment has real time display of equipment working status, continuously adjustable parameters.

-After cleaning the parts, a filter membrane sample can be obtained directly to reduce the retention time of particulate contamination in the cleaning agent; which standardizes the cleanliness testing control process and improves testing efficiency.

-The operating space for cleaning parts is relatively independent, with a built-in air laminar flow system to purify the cleaning operating environment, effectively isolate the cleaning area and external environment, and build a clean operating platform for cleaning and testing.

-Reference standards for equipment design and operation methods:VDA19.1 2015 edition, ISO16232 2018 edition, and customer defined standards.

Structural overview

1

Pressure-rinsing cleaning

5

Swivel wheel

2

Protective glove

6

Operating panel

3

PLC programmable controller

7

Foot switch

4

Distribution box

8

Three-stage filter membrane sample preparation

 

Technical parameter

 

CLS900P VDA19.1&ISO16232 Component Cleanliness Analysis Cabinets

Material

The equipment frame and appearance are all made of 304 stainless steel.

Function

Pressure-rinsing, four-wall spray self-cleaning, circulation cleaning, single cleaning, liquid addition, liquid drainage, manual testing, parameter setting, etc.

Overall dimensions

1400*900*2100mmIncluding casters 2100mm

Operation chamber

Analysis area

900 * 700 * 800mm (L*W*H)

Compatible item

Length≤400mm

Control system

PLC control, software with flushing option and programmable flushing volume.

Maximum loading capacity

30 KgUniform loading, non-point loading

Working pressure

0.1-0.45Mpa (customizable)

Flow rate

1L/min-5.0L/min (customizable)

Storage and filtration

Testing membrane size

Φ47 – 50mm

Tank capacity

30L (customizable)

Filtration system

1μm0.2μm filter (absolute filtration)

Membrane system

3-stage cascade filtration system

Rinsing nozzle

Φ2.5 mm column nozzle

Blank value

Comply with ISO16232-3 standard, the maximum particle size must be less than 50% of the allowable particle size on the part/product, and the particle quantity within the blank value shall not exceed 10% of the cleanliness level required for the component.

Equipment capacity: Pollutant weight 0.3mg, Metal particles ≤ 100um

Cleaning medium

Recommended hydrocarbon solvents (AP760/ISO Sparl)

Operation protective gloves

Length 360mm, nitrile rubber

Chamber door

Electric lifting

PLC parameter group

Pre-set 99 groups (maximum 2000 groups)

Alarm

Liquid level alarm for storage tank, filter element expiration prompt alarm, mis-operation/fault alarm; provide solution

HEPA filter

99,995% efficiency for particles bigger than 0.3 µm

Power

AC220V,50HzRated power: 900W

Work noise

Less than 70db

Equipment activation

 ≥98%

Equipment failure rate

 ≤2

Totally weight

About 350KG

 

Internal Structure

 

 

Technical Cleanliness Testing Process

 

 

 

 

 

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