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CLS600P integrates spray cleaning, side wall spray self-cleaning, membrane sample preparation (particle extraction), online filtration and recovery of cleaning agents, and circulating fine filtration into one. The wet extraction system, the most commonly used extraction method, covers a large portion of the requirements for particle extraction from components.
| Descriptiom |
Model
-CLS600P
Purpose of the device
-Used for cleaning and extracting particles from components.
Equipment principle
-Wet extraction: Using a specified liquid medium, flushing the surface of components with a standard nozzle within a set pressure range to separate solid particles from the components, which are then collected on the detection filter membrane.
Equipment advantages
-The equipment has real time display of equipment working status, continuously adjustable parameters.
-After cleaning the parts, a filter membrane sample can be obtained directly to reduce the retention time of particulate contamination in the cleaning agent; which standardizes the cleanliness testing control process and improves testing efficiency.
-The operating space for cleaning parts is relatively independent, with a built-in air laminar flow system to purify the cleaning operating environment, effectively isolate the cleaning area and external environment, and build a clean operating platform for cleaning and testing.
-Reference standards for equipment design and operation methods：VDA19.1 2015 edition, ISO16232 2018 edition, and customer defined standards.
Structural overview
|
1 |
Pressure cleaning chamber |
5 |
Swivel wheel |
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2 |
Protective glove |
6 |
Operating panel |
|
3 |
PLC programmable controller |
7 |
Foot switch |
|
4 |
Distribution box |
8 |
Three-stage filter membrane sample preparation |
| Internal Structure |
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Technical parameter |
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CLS-600P Technical Cleanliness Cabinet |
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Material |
The equipment frame and appearance are all made of 304 stainless steel. |
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Function |
Pressure cleaning, four-wall spray self-cleaning, circulation cleaning, single cleaning, liquid addition, liquid drainage, manual testing, parameter setting, etc. |
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Overall dimensions |
1100*800*2100mm（Including casters 2100mm） |
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Operation chamber |
Analysis area |
600 * 600 * 800mm (L*W*H) |
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Compatible item |
Length≤400mm |
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Control system |
PLC control, software with flushing option and programmable flushing volume. |
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Maximum loading capacity |
≥30 Kg（Uniform loading, non-point loading） |
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Working pressure |
0.1-0.45Mpa (customizable) |
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Flow rate |
1L/min-5.0L/min (customizable) |
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Storage and filtration |
Testing membrane size |
Φ47 – 50mm |
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Tank capacity |
30L (customizable) |
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Filtration system |
1μm、0.2μm filter (absolute filtration) |
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Membrane system |
3-stage cascade filtration system |
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Rinsing nozzle |
Φ2.5 mm column nozzle |
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Blank value |
Comply with ISO16232-3 standard, the maximum particle size must be less than 50% of the allowable particle size on the part/product, and the particle quantity within the blank value shall not exceed 10% of the cleanliness level required for the component. Equipment capacity: Pollutant weight 0.3mg, Metal particles ≤ 100um |
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Cleaning medium |
Recommended hydrocarbon solvents (AP760/ISO Sparl) |
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Operation protective gloves |
Length 360mm, nitrile rubber |
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Chamber door |
Electric lifting |
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PLC parameter group |
Pre-set 99 groups (maximum 2000 groups) |
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Alarm |
Liquid level alarm for storage tank, filter element expiration prompt alarm, mis-operation/fault alarm; provide solution |
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HEPA filter |
99,995% efficiency for particles bigger than 0.3 µm |
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Power |
AC220V,50Hz； Rated power: 900W |
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Work noise |
Less than 70db |
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Equipment activation |
≥98% |
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Equipment failure rate |
≤2％ |
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Totally weight |
About 350KG |
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Technical Cleanliness Testing Process |
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